Review approved drawings, Welding Procedure Specifications (WPS), and Welder Qualification Test Records (WQT).
Mill Certificates, Inspection Reports, and Raw Material Correlation.
Conduct thorough inspections and heat chart verifications to ensure material compliance.
Mark and cut raw materials as per design specifications, ensuring weld preparation accuracy.
Assemble materials for alignment and fit-up inspections. Verify with dimensional fit-up reports and drawings.
Conduct dimensional checks to validate accuracy before proceeding.
Perform welding using approved WPS and ensure all welds meet project requirements.
Remove gas cut edges, hammer marks, spatters, pinholes, slag, and porosity for a smooth finish.
Verify weld quality through visual inspections and ensure dimensions are within tolerance. Review Weld Visual Inspection and NDT Reports.
Hand Tool Cleaning (SA 2).
Blasting to SA 2.5.
Apply primer and final paint as per specifications. Verify using Painting Data Sheets and Paint Specification Documents.
Check paint DFT (Dry Film Thickness), Painting Reports, and Test Certificates (TC).
Follow approved packing procedures. Conduct packing inspections to prevent transit damage.
Issue release notes and dispatch materials safely to the site.
Ensure proper installation at the project site with comprehensive documentation.
At Techno Fab, we adhere to a meticulous inspection process to ensure the highest quality in structural fabrication. Each stage is designed to maintain precision, safety, and customer satisfaction:
Ensuring the quality of raw materials through thorough visual checks and verification of test reports.
Accurate measurement and mock-up inspections to meet design requirements and specifications.
Evaluating welds visually to detect and address any potential defects.
Performing NDT as per specific customer requirements and Quality Assurance Plans (QAP).
Checking coating or galvanization for uniformity, durability, and adherence to project standards.
Verifying secure packing and proper labeling to ensure safe transport and easy identification.
Issuing final release notes certifying compliance with all quality and project requirements.